Machining & Processing Services

ULTIMA OF

200 mm

300 kg

320 x 220 mm

We have various bending machines size upto 12mm thk x 3200 Length.Mechanical Press break bending Size upto 12mm thk x 6000 Length.Possible to do any type of bending Like L Angle with any size of bending required, Corrugation Bending, Cone Bending, Transaction Bending etc.Base on thickness of plate and bending size Thickness can be increased above 12mm.

Pipe Rolling transform metal pipes into accurate curves and intricate shapes, maintaining structural integrity for essential applications across construction, automotive, aerospace, HVAC system and driverse industrial machinery sectors.

Preparation - Before welding begins, the materials to be joined are prepared by cleaning and aligning them properly. The parts are positioned in a way that allows the automated welding system to access the intended weld joints.Programming - An automated welding system, often integrated with a robotic arm, is programmed with the specific welding parameters. This includes settings such as welding current, voltage, travel speed, and wire feed rate. The programming ensures that the welding process is consistent and accurate.Clamping and Fixturing- The parts to be welded are securely clamped or fixtured to prevent movement during welding. This is crucial for maintaining the precision of the weld joint.Arc Initiation - The welding system initiates an electrical arc between the consumable electrode wire and the base metal. The heat generated by the arc melts both the electrode wire and the base metal, creating a pool of molten metal.Shielding Gas - A shielding gas, typically a mixture of argon and carbon dioxide, is continuously fed around the arc area. This gas protects the molten metal from atmospheric contamination, ensuring a clean and strong weld.Wire Feeding - The consumable electrode wire is automatically fed into the arc by the welding system. As the wire melts, it contributes to the weld pool, fusing the two pieces of metal together.Welding Path - The robotic arm or automated system follows a programmed welding path along the joint. The path is determined by the specific welding pattern required for the joint configuration.Cooling and Solidification- As the weld progresses along the joint, the molten metal cools and solidifies to form a strong bond between the pieces being joined.Quality Control- Automated systems often include sensors and cameras that monitor the welding process in real-time. This allows for immediate detection of any defects or deviations from the desired weld quality.Completion- Once the welding process is complete, the welded joint is allowed to cool down. The automated system can then be repositioned for the next welding task.Auto MIG welding is commonly used in industries where consistent and high-quality welds are required, such as automotive manufacturing, aerospace, shipbuilding, and more. The automation aspect of the process reduces human error, increases productivity, and ensures that welds meet strict quality standards.

Plate Rolling length upto 2 mtr length with plate thk of 20 to 25 mm Thickness.Plate Rolling length upto 3 mtr length with plate thk of 8 t0 10 mm Thickness.Pipe Rolling upto 10″ with minimum radius of 4000mm. Pipe Bending starting from 3/4″ upto 4″ with various radius and sizes, also can be prepare new dies base on requirements.Channel CHS Rolling upto width 300 mm with small size of radius as required. RHS & SHS MS tubes Rolling can be done upto 300×300 or 250×150 with minimum radius based on thickness of section.Angle Rolling upto 150×150 with various radius can be done in our facility. Flat Bar Rolling Vertical or horizontal direction.

Tube Rolling involves forming metal tubes into precise curves and complex shapes, ensuring structural integrity for critical applications in construction, automotive, aerospace, HVAC system and various industrial machinery.

Normally, we are using Radial Drilling for mechanical machining, that includes various applications and several functions such as drilling, boring, tapping, reaming, lapping, screwing, counter boring, spot facing,etc.

60 mm

1150 mm

1450 mm

PVDF coatings (polyvinylidene fluoride) or Kynar® is a chemical resistant thick film barrier coating primarily used on architectural coatings that has exceptional weathering characteristics. This coating is unaffected by most chemicals and solvents and has excellent wear and abrasion resistance. PVDF coatings also have a high dielectric strength, excellent resistance to weathering and the ability to self-extinguish. PVDF coating is sprayed using electrostatic guns on aluminum and the aluminum is then baked in a curing oven at 270 degrees for 21 minutes. PVDF coating carry a 25 years warranty on aluminum for exterior finishes. PVDF coatings are in great demand in the market specifically because it is available in a variety of colors and is more durable.

We all have those things in life that we don’t trust to just anyone. For many, it may be a trusted mechanic that we know will do the job right. If you don’t feel the same about liquid coatings for your valuable products, let us show you why you should. We offer urethanes, enamels, epoxies, lacquers and water-based paints, as well as CARC and EMI/RFI shielding. We can accommodate parts of nearly all shapes and sizes in addition to substrates other coating methods are unable to accommodate due to exposure to high temperatures. Our experienced professionals have perfected their processes to meet industry-specific standards including, but not limited to, commercial, military, automotive, medical and aerospace.

By building our own machines, Ferrofab can offer distinctive and specialized overlay services that meet the shifting demands of the market. Moreover, this provides us with a greater degree of control over the production process and has allowed us to position ourselves as one of the more experienced companies with clad projects in the region. Our overlay capabilities consist of

Our facilities are equipped with the latest deep hole honing machine with a capacity for the honing of diameter 500 mm (20” ) up to length 10 meters (394” approx.). With this capacity, we can meet a wide range of requirements of various clients. We have 2 vertical and 2 horizontal honing machines.

Accurate edge offers Molybdenum disulfide coating that are Coatings (MoS2 coatings), also known as Moly Coatings are commonly used in applications where load carrying capacity, operating temperature and coefficient of friction are primary concerns. This coating provides effective lubrication in a wide range of loads, in many cases exceeding 250,000 psi. Moly coatings lubricate sacrificially by transferring lubricant between the two mating surfaces, which helps to reduce wear and coefficient of friction. Molybdenum disulfide (MoS2) coatings are a dry film lubricant. Moly Coating Properties- Moly coating is a combination of molybdenum disulfide lubricant and high performance resins. Molybdenum coatings are thermally cured and thoroughly bonded to the base metal of the coated part. Uses for molybdenum disulfide coatings include applications that require a lubricant that is more unreactive when in use, and remains sturdy. We offer Molykote coatings, Everlube coatings, Lube-Lok coatings, Ecoalube coatings, Ever-Slik coatings, and more.

Deep hole drilling & boring - Our Deep Hole Drilling machine is one of the longest in the UAE and has the capability to Drill up to a length of 12 meters / 40 ft in one pass with a diameter from 2” / 50.8mm to 13.5” / 342 mm. The Honing machine can hone in one pass a length of 10 meters / 33 ft and a diameter from 2” / 50.8mm to 20” / 500mm. Advanced tooling and skilled operators with hands-on experience will optimise the production settings depending on the material and finish required. Accurate is able to Drill or Hone in a wide range of materials, please contact Accurate for more details. We can do Deep hole drilling on all types of alloy steel, Inconel – 625, 925, 718, 3 chrome, 9 chrome, 23 chrome, Super duplex, SS Grade – 304,316.

Heat treatment service is a combination of heating and cooling operations applied to a metal or alloy in the solid state to obtain desired conditions or properties.Our in-house treatment plant is well-equipped to carry out different heat treatment services in Dubai such as annealing, normalizing, stress relieving, hardening and tempering.Perfect Tools performs case hardening heat treatment processes such as Gas Nitriding, Gas and Pack Carburizing etc. in-house to improve surface hardness and durability of metal components.Gas Nitriding is a case-hardening nitride heat treatment process in which nitrogen is introduced into the surface of a solid ferrous alloy by holding the metal at a suitable temperature in contact with a nitrogenous gas, usually ammonia.Carburizing heat treatment is a case hardening process in which iron or steel absorbs carbon while the metal is heated in the presence of a carbon-bearing material, such as charcoal or carbon monoxide. Heat Treatment Offerings.We are fully equipped to carry out the following surface & heat treatment in compliance with industry-leading practices.Annealing.Hardening.Normalizing.Tempering.Stress Relieving.Gas Nitriding.Gas & Pack Carburizing.

Phosphate conversion coatings form an integral part of our finishing operations, serving one or more of the following functions- increase corrosion resistance, absorb lubricants, enhance appearance, promote adhesion, and provide wear resistance or facilitate cold forming.At Perfect Tools, we can perform both manganese phosphate & zinc phosphate conversion coating services in Dubai as per OEM requirements. TYPES OF CONVERSION COATINGS OFFERED-Manganese Phosphating.Zinc Phosphating.

Stainless steel, Mild Steel, Aluminium

We offer CNC Punching services on sheet metal in various range of materials like Stainless steel, Mild Steel, Aluminium etc., We cater to various industries like panel manufacturers, Kitchen Equipment manufacturers, Cable trays for cabling industry etc.,